Production of Metal Channels
All metal channels produced by metallurgical plants can be conventionally divided into two main types: hot-rolled and bent on profile-rolling or section-rolling mills.
Depending on the production technology and purpose, channels are distinguished as follows:
General-purpose hot-rolled steel – the steel billet is heated to the required temperature and then passed through the rolls of the rolling mill. Hot-rolled channels do not accumulate internal stress, and the profile is resistant to mechanical impacts such as shocks, bending, and compression.
Special-purpose hot-rolled – produced for various industries and standards, such as automotive, railcar manufacturing, etc. Special shaped profiles may differ in shape, dimensions, and steel composition from standard general-purpose channels.
Bent steel – the metal profile is manufactured without heating using cold profiling technology on profile-bending machines or sheet-bending machines. A steel strip of specific dimensions is used as the billet, which is bent under cold pressure, resulting in internal stress in the finished product, limiting the application of the rolled steel.
The advantages of bent profiles include:
- lower profile weight compared to hot-rolled channels;
- mechanical strength and rigidity of the structure;
- bolt fasteners are suitable for connecting structures made of cold-rolled channels;
- higher surface quality of shaped cold-rolled steel;
- low production cost and, accordingly, lower price of rolled steel;
- quick adjustment of equipment for different profiles.